Injection Moulding - Standard Application

 

Diskjet Hybrid
 

Netstal is the market leader in the Optical Disc manufacturing industry having installed over 2700 machines worldwide in this industry. Netstal's "Discjet Hybrid" for manufacturing all formats of optical discs offers production rates of over 24000 CDs per day. Lubrication free clamping unit and thereby contamination free,

closed loop control with accumulator hydraulics and parallel operations for fast cycling,advanced robotics and DSP controller, Mould temperature stability of 0.1 Deg. Celsius & on-line optimization provide for extremely consistent quality of all formats with thickness tolerances +/- 0.02mm. A combination of hydraulic and electric drives have made it more compact and energy efficient. Coupled with precise and consistent replication of grooves from inside to outside radius, the Discjet is the most sought machine in the Optical Disc Industry.

 

Netstal's "PET Line" series
 
Netstal's "PET Line" series, specifically developed for Pet Preforms, offers production rates of 6000 to 50,000 preforms/hour incorporating injection moulds of 32 to 144 cavities. Available in 2 main frames of 350 MT and 600 MT, it offers flexibility to maximize production of various size performs on the same frame

and ensures incredibly low cycletimes e.g. 9.5 s for 48 cavity, 20 gm, 0.5L perform,2.8mm thk, neck 28mm PCO. Its unique HI-Melt Barrier Screw ensures the lowest AA content for bottles of neutral taste. PET Line also incorporates "Clean Room" environment for performs of the highest quality. Closed loop machines with on-line optimization for precise, stress-free moulding, advanced DSP3 controller with response time of 1 ms, Accumulator based hydraulics for fast cycling, electric screw drives for energy savings, consistency through Continuous Process Control (CPC), low operating costs and hardly any maintenance further enhance the "PET Line" appeal as the ideal solution for manufacturing Qualitative yet economic Pet Preforms.

 

SynErgy
 

Netstal offers the SynErgy range from 60 MT to 600 MT for fast cycling applications, with extremely low dry cycle times ranging from 1.1 s (60 MT) to 2.3 s (600 MT). An optimized 5 point toggle, with rapid movement sequences and parallel operations

supported by accumulator -based hydraulics, extremely high injection rates and a fast-reacting DSP3 controller ensure the shortest cycle times.Precision and consistency is a SynErgy hallmark with exact reproducibility of all parts of the moulding cycle through the intelligent SYCAP Digitally closed loop control on injection as well as clamping, precision sensors, CPC and on-line optimisation. A combination of constant and variable delivery pumps yields Energy Savings. Tremendous injection speeds, shortest cycle times, consistent & precise moulding, optimal energy consumption and hardly any rejections provide excellent price-to-performance ratios and make the SynErgy the "Perfect" choice for fast-cycling applications as well as those requiring high production outputs.